Seven-layer cardboard production line

1. Hydraulic Shaftless Mill Roll Stand

  Full hydraulic drive realizes paper clamping, lifting, centering and translation; multi-point braking system; 2 paper trolleys per stand for simultaneous dual-side feeding.

2. Automatic Splicer

  PLC automatic control enables zero-error high-speed splicing (max 250m/min); paperless tail splicing (40mm overlap) reduces waste; automatic tension control and alignment.

3. Preheater (R09B/RG-4-900)

  Φ900mm roller (pressure vessel certified); 360° electrically adjustable wrap angle; precision ground + hard chrome plated for long service life.

4. SF-320C Fingerless Single Facer (3 sets)

  48CrMo alloy corrugated roller (Φ320mm, medium-frequency quenching + hard chrome plating); modular roller replacement; hood-type suction with high-pressure fan; electric adjustment of glue width and amount; spray humidification to avoid corrugation cracking.

5. Three-Layer Gluer Machine (GM-20)

   Φ269mm glue roller with 32-line concave mesh (uniform gluing, low consumption); independent inverter motor for each layer; PLC-controlled gap; automatic circulating glue supply.

6. Conveyor Bridge

  Vacuum adsorption tension control (stepless air volume adjustment); dual-guide column deviation correction; hard chrome-plated rollers; safety guards and pedals for convenient operation.

7. Double Facer (SM-F)

  16 chrome-plated heating plates (600mm×each) + 4m cooling section; S-shaped steam flow (high thermal efficiency); pneumatic belt deviation correction and tensioning; 30KW variable-frequency main motor.

8. NCBD Thin Blade Slitter Scorer

  6-knife 10-line tungsten alloy blades (service life ≥8 million meters); Schneider M258 PLC + 10.4-inch touch screen; 3 switchable line forms; 3-8s order change, 999-order storage.

9. Computerized Spiral Knife Crosscutter

  Full AC servo control + energy-saving storage braking; inlaid steel spiral blade (long service life); 200-order storage for non-stop order change; ±1mm cutting accuracy (at uniform speed).

10. Computerized Portal Stacker

  AC servo-controlled gantry stacking; 5s order change; automatic counting and transverse output; ≤700mm order change waste; sealed electrical control cabinet.

11. Glue Station System

   Horizontal mixer for main and carrier glue; automatic circulating supply + residual glue recovery; built-in stirring to prevent precipitation.

12. Transmission & Lubrication

  Precision forged steel gears (induction hardening, backlash-free); keyless connection; independent oil pump + copper pipe lubrication; French Schneider electrical components + Taiwan Delta inverter/PLC.

Relational Production

 
 

A 7-layer corrugated cardboard production line is a high-end cardboard manufacturing equipment that processes three layers of corrugated medium paper with three single facers, producing 7-ply cardboard consisting of top liner, three layers of medium, and two layers of inner liner, which features excellent compression resistance and cushioning performance. This production line is equipped with flexible switching capabilities; by shutting down some single facer units, it can also produce 3-ply (1 layer of medium) and 5-ply (2 layers of medium) cardboard, meeting the diverse packaging strength and cost requirements of different customers.